Structural and Mechanical Properties of Sodium Stearate in Glycol–Water Mixtures: Implications of Composition

Authors
M. T. Georgiev, R. I. Uzunova, T. D. Gurkov, O. Torres, E. Cross
Journal
Materials Today Communications
Year
2026
Volume
51
M. T. Georgiev, R. I. Uzunova, T. D. Gurkov, O. Torres, E. Cross
Materials Today Communications 2026
51
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Abstract

This study examines the composition–structure–property relationships of sodium stearate (NaST) formulations in propylene glycol and dipropylene glycol (PG/DPG)–water systems, focusing on the interplay between NaST concentration, water content, and mechanical performance. Using rotational rheometry, small-angle X-ray scattering (SAXS), and mechanical testing, we demonstrate that water increases yield stress; rather than acting as a plasticizer, it promotes a jammed lamellar network. SAXS shows lamellar order persists across compositions and up to 60 ◦C, with partial melting above this. At the same time, mechanical tests reveal a transition from ductile to plastic-elastic behavior as NaST concentration increases. The formulations at 8–10 wt% NaST exhibit maximum stiffness, toughness, and ultimate strength, making them promising for high-durability applications in personal care and pharmaceutical products. These findings provide a framework for designing NaST-based materials with tailored mechanical and structural properties.